Technological innovation of integrated systems
The core characteristic of this system is its "three-in-one" functionality: serving as formwork during construction, acting as permanent thermal insulation, and forming an integral part of the building envelope. The insulation panels establish robust mechanical connections with the concrete structure through specialized connectors, ensuring the insulation system shares the same lifespan and works in harmony with the main structure. This design philosophy stems from comprehensive optimization considerations for building safety, energy efficiency, and construction quality..
Compared to traditional external insulation systems, the integrated system eliminates the risk of insulation layer detachment, resolves the conflict between fire safety and thermal performance, and achieves unification of building energy efficiency and structural safety. Its design concept aligns with modern construction industrialization requirements and represents the development direction of future building envelope systems.
System Composition and Material Properties
The Integrated Insulation Structure System primarily consists of the following key components: composite insulation panels, connector systems, sealing materials, and supporting construction technologies. The composite insulation panels typically feature a sandwich structure with high-strength inorganic facing layers on both sides and high-efficiency insulation core material in between. The facing materials can include fiber-reinforced cement boards, calcium silicate boards, or specialized polymer mortar layers, offering excellent impact resistance, fire resistance, and durability.
The selection of insulation core materials is extensive and can be customized according to different climatic conditions, energy efficiency standards, and fire safety requirements. Commonly used materials include Graphite Expanded Polystyrene (SEPS), Rock Wool boards (RW), and Rigid Polyurethane Foam (PUR/PIR). These materials undergo special treatments to ensure compatibility with concrete and long-term stability. The connector system is crucial for structural safety, typically made of corrosion-resistant metals or high-strength composite materials with specially designed anchoring structures.
Working Principles and Performance Parameters
The system operates on the "permanent formwork" concept. During concrete pouring, the insulation panels serve as formwork bearing the lateral pressure of concrete; after concrete hardening, the panels establish permanent connections with the structural wall through connectors. These connections not only transfer loads but also accommodate thermal expansion, contraction, and micro-deformations of the structure, ensuring coordinated performance of the entire system..
Key performance parameters of the system include: thermal transmittance (U-value) reaching 0.15-0.30 W/(m²·K), meeting ultra-low energy building requirements; fire rating achieving Class A non-combustible standard depending on configuration; wind pressure resistance exceeding 9.0 kPa; system design lifespan matching the main building structure, typically over 50 years; and impact resistance reaching over 10J. All these parameters have undergone rigorous testing by national authoritative inspection agencies..
Production Process and Quality Control
The production of integrated insulation panels employs highly automated assembly line operations, ensuring stability and consistency of product quality. The production process includes: raw material inspection, core material cutting and processing, panel pre-treatment, composite bonding, connector implantation, curing, and finished product inspection. Each process step follows strict quality control standards with real-time monitoring using advanced detection equipment.
Factories implement ISO9001 quality management systems, establishing full-process traceability management from raw material procurement to finished product delivery. Each panel bears a unique identification marking production time, batch number, inspection data, and other information. This meticulous management ensures product reliability and traceability, providing a solid foundation for engineering quality.
Main Feature
●Revolutionary Enhancement of Safety Performance.
●Durable and Stable Energy Efficiency.
●Significant Improvement in Construction Efficiency.
●The system saves up to 40% energy and lasts over 50 years.
●We provide complete green solutions for residential, commercial, and public buildings.
Whole-Life-Cycle Cost Advantages
Application Range
●Our integrated insulation system is suitable for high-rise residential, commercial, and public buildings across all global climate zones.
●It is particularly well-suited for retrofitting public facilities like hospitals and schools with strict indoor environment requirements.
●The system provides excellent fire protection and energy-saving benefits in specialized buildings like industrial plants and data centers.
●It meets the technical requirements of major global green building certifications, including LEED and Passive House standards.
●The system is applicable to both new construction projects and widely used for energy-saving retrofits and facade renovations of existing buildings.
Integrated Insulation-Structure System Technical Performance Data Sheet
热工性能 Thermal Performance
| 性能参数 Performance Parameter | 测试标准 Test Standard | 技术指标 Technical Specification | 单位 Unit |
|---|---|---|---|
| 传热系数 Thermal Transmittance (K-value) | EN ISO 6946 / ASTM C1363 | ≤ 0.15 | W/(m²·K) |
| 线性热桥系数 Linear Thermal Bridge Coefficient (Ψ-value) | EN ISO 10211 | ≤ 0.01 | W/(m·K) |
| 点热桥系数 Point Thermal Bridge Coefficient (χ-value) | EN ISO 10211 | ≤ 0.005 | W/K |
| 导热系数 Thermal Conductivity (λ-value) | EN 12667 / ASTM C518 | ≤ 0.020 | W/(m·K) |
| 热阻 Thermal Resistance (R-value) | EN 12667 | ≥ 5.0 | m²·K/W |
| 红外热成像温差 Infrared Thermography Temperature Difference | EN 13187 | ≤ 1.0 | ℃ |
防火性能 Fire Performance
| 性能参数 Performance Parameter | 测试标准 Test Standard | 技术指标 Technical Specification | 等级/结果 Class/Result |
|---|---|---|---|
| 燃烧性能分级 Fire Classification | EN 13501-1 | A2-s1, d0 | A级不燃 Class A Non-combustible |
| 耐火极限 Fire Resistance | EN 1364-1 / ASTM E119 | 120 | 分钟 minutes |
| 背火面温升 Temperature Rise (Unexposed Surface) | EN 1363-1 | ≤ 140 | ℃ |
| 烟气毒性 Smoke Toxicity | EN 13823 | AQ1 | 准安全级 Quasi-Safe Level |
| 火焰蔓延指数 Flame Spread Index | ASTM E84 | ≤ 15 | - |
| 烟密度指数 Smoke Density Index | ASTM E84 | ≤ 50 | - |
结构性能 Structural Performance
| 性能参数 Performance Parameter | 测试标准 Test Standard | 技术指标 Technical Specification | 单位 Unit |
|---|---|---|---|
| 抗风压性能 Wind Load Resistance | EN 12179 / ASTM E330 | ≥ 5000 | Pa |
| 抗震性能 Seismic Performance | EN 1998-1 / IBC 2018 | Passes 8-degree rare earthquake test | - |
| 抗冲击性能 Impact Resistance | EN 12600 / ASTM D4226 | 50J无裂纹 50J no cracking | 焦耳 Joules |
| 连接安全系数 Connection Safety Factor | ETAG 034 / AC320 | ≥ 4.0 | - |
| 抗拉拔强度 Tensile Strength | EN 13412 | ≥ 6.5 | kN/anchor |
| 抗剪强度 Shear Strength | EN 12090 | ≥ 0.30 | MPa |
防水防潮性能 Waterproofing & Moisture Performance
| 性能参数 Performance Parameter | 测试标准 Test Standard | 技术指标 Technical Specification | 单位 Unit |
|---|---|---|---|
| 静态水压防水 Static Water Pressure Resistance | EN 1928 / ASTM D5385 | ≥ 2000 | mmH₂O |
| 接触角 Contact Angle (Water) | ISO 27448 | ≥ 110 | 度 degrees |
| 吸水率 Water Absorption | EN 1609 / ASTM C272 | ≤ 1.0 | % (vol.) |
| 透汽率 Vapor Permeability | EN 12086 / ASTM E96 | 0.5-3.0 (adaptive) | g/(m²·24h) |
| 抗冷凝性能 Anti-condensation Performance | ISO 13788 | No condensation risk at ΔT≥15℃ | - |
| 抗冻融循环 Freeze-thaw Cycle Resistance | EN 12091 | ≥300 cycles, no damage | 循环 cycles |
耐久性能 Durability Performance
| 性能参数 Performance Parameter | 测试标准 Test Standard | 技术指标 Technical Specification | 结果 Result |
|---|---|---|---|
| 设计使用寿命 Design Service Life | ISO 15686-1 | ≥ 50 | 年 years |
| 冻融循环后强度保持率 Strength Retention after Freeze-thaw | EN 12091 | ≥ 95 | % |
| UV老化后性能保持率 Performance Retention after UV Aging | EN 12467 / ASTM G154 | ≥ 95 | % |
| 湿热老化后性能保持率 Performance Retention after Damp Heat Aging | EN 14188 | ≥ 90 | % |
| 年老化率 Annual Aging Rate | ISO 2440 | ≤ 1.0 | %/year |
| 尺寸稳定性 Dimensional Stability | EN 1604 (70℃, 48h) | ≤ 0.5 | % |
环境性能 Environmental Performance
| 性能参数 Performance Parameter | 测试标准 Test Standard | 技术指标 Technical Specification | 单位/等级 Unit/Class |
|---|---|---|---|
| 甲醛释放量 Formaldehyde Emission | EN 717-1 / ASTM D6007 | ≤ 0.01 | mg/m³ |
| VOC总释放量 Total VOC Emission | ISO 16000-6 / ASTM D5116 | ≤ 0.05 | mg/m³ |
| 可回收率 Recyclability Rate | ISO 14021 | ≥ 85 | % |
| 碳排放(生产阶段) Carbon Emission (Production Phase) | ISO 14067 | ≤ 15 | kgCO₂/m² |
| 材料环保认证 Environmental Certification | - | EPD, GreenGuard, Blue Angel | - |
质量保证 Quality Assurance
| 认证体系 Certification System | 认证机构 Certifying Body | 证书编号 Certificate Number | 有效期 Validity |
|---|---|---|---|
| ISO 9001:2015 Quality Management | TÜV Rheinland | 认证中 pending | 3年 3 years |
| ISO 14001:2015 Environmental Management | TÜV Rheinland | 认证中 pending | 3年 3 years |
| 中国绿色建材认证 China Green Building Material | CNAS | GBM-2023-001 | 5年 5 years |
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FAQ
 Q1: What is an Integrated Insulation-Structure System? How does it differ from traditional insulation systems? A1: The integrated system prefabricates insulation materials and structural support into complete modules through molecular-level fusion technology in the factory. Compared to traditional layered construction, it eliminates interface issues, achieves zero thermal bridges, zero leakage, zero hollowing, and improves installation efficiency by 3-5 times.
Q2: What is the system's fire performance? A2: The complete system uses Class A non-combustible materials (EN 13501-1 A2-s1, d0), passes 2-hour fire resistance testing, with unexposed surface temperature rise ≤140℃ and safe-level smoke toxicity (AQ1), meeting the highest fire safety requirements.
Q3: What is the system's service life? A3: Design service life ≥50 years. After 300 freeze-thaw cycles and 5000 hours of UV aging testing, performance retention >95%. Material annual aging rate ≤1%, essentially achieving the same lifespan as the main building structure.
Q4: How does the system provide waterproofing and moisture resistance? A4: Four-layer protection: 1) Nano hydrophobic coating (contact angle ≥110°); 2) Seamless integrated design; 3) Pressure-equalized drainage system; 4) Intelligent vapor permeability regulation. Water absorption ≤1.0%, effectively preventing condensation and mold.
Q5: How long does installation take? A5: Each team (4-6 workers) can install 300-500㎡ per day. Compared to traditional systems with 10+ construction steps, the integrated system requires only 3 main steps, reducing overall project duration by 30-50%.
Q6: Can it adapt to complex architectural shapes? A6: Yes. We provide: 1) Custom curved surfaces with radius ≥3m; 2) Special-shaped module production; 3) Multiple finish options (paint/metal/stone effects); 4) Perfect integration design with curtain walls, windows, and doors.
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