Ultra‑Low Energy Building Integrated Insulation Board

 

 

Technological innovation of integrated systems

01.built-in cast-in-place concrete insulation board

Breaking the Mold – The Fundamental Flaws of Traditional Facades

Traditional building envelopes, particularly those employing External Insulation Finishing Systems (EIFS or ETICS), are constrained by a century-old design philosophy: "layered application" and "on-site mechanical fixing." Insulation boards are adhered to the wall with mortar and then redundantly secured with numerous metal or plastic mechanical anchors (ties).

02.built-in insulation board construction

Thermal Bridging

Every anchor penetrating the insulation layer acts as a microscopic "energy bridge." The high thermal conductivity of metal components allows indoor heat to escape rapidly in winter and outdoor heat to invade easily in summer. Research shows that local heat flux density at anchor points is hundreds of times greater than in surrounding areas, degrading the wall's overall theoretical thermal performance by up to 20-30%, making it an "invisible energy funnel."

 

03. built-in insulation board

Water & Moisture Management Failure

Anchor drill holes compromise the continuity of the insulation layer, creating perfect capillary paths for water intrusion. Wind-driven rainwater infiltrates along the anchor shaft, becoming trapped behind the insulation or between board joints. This leads to permanent loss of insulation performance (water conducts heat 25 times better than dry insulation), freeze-thaw damage, mold growth, and internal structural corrosion. Relying on post-application sealants is a stopgap measure, as their aging cycle is far shorter than the building's lifespan.

04.internal insulation board of wall

Systemic & Durability Risks

Different materials (e.g., EPS board vs. metal anchor, polymer base coat) have vastly different coefficients of thermal expansion, elastic moduli, and creep characteristics. Under temperature fluctuations and structural micro-movements, they generate continuous shear and tensile stresses at their interfaces, ultimately leading to insulation board compression deformation, cracking around anchors, adhesive failure, and even full-scale detachment. Furthermore, on-site construction quality is heavily influenced by worker skill and weather conditions, resulting in high variability and hidden defects that are difficult to detect comprehensively.

●We are the global leader in integrated insulation-structure systems.

●Our products are fully prefabricated in factories and installed quickly on-site like building blocks.

●We completely solve traditional facade issues: thermal bridges, leaks, and detachment.

●The system saves up to 40% energy and lasts over 50 years.

●We provide complete green solutions for residential, commercial, and public buildings.

●Our integrated insulation system is suitable for high-rise residential, commercial, and public buildings across all global climate zones.

●It is particularly well-suited for retrofitting public facilities like hospitals and schools with strict indoor environment requirements.

●The system provides excellent fire protection and energy-saving benefits in specialized buildings like industrial plants and data centers.

●It meets the technical requirements of major global green building certifications, including LEED and Passive House standards.

●The system is applicable to both new construction projects and widely used for energy-saving retrofits and facade renovations of existing buildings.

热工性能 Thermal Performance

防火性能 Fire Performance

结构性能 Structural Performance

防水防潮性能 Waterproofing & Moisture Performance

耐久性能 Durability Performance

环境性能 Environmental Performance

质量保证 Quality Assurance

FAQ insulation board manufacturer     Q1: What is an Integrated Insulation-Structure System? How does it differ from traditional insulation systems? A1: The integrated system prefabricates insulation materials and structural support into complete modules through molecular-level fusion technology in the factory. Compared to traditional layered construction, it eliminates interface issues, achieves zero thermal bridges, zero leakage, zero hollowing, and improves installation efficiency by 3-5 times. Q2: What is the system's fire performance? A2: The complete system uses Class A non-combustible materials (EN 13501-1 A2-s1, d0), passes 2-hour fire resistance testing, with unexposed surface temperature rise ≤140℃ and safe-level smoke toxicity (AQ1), meeting the highest fire safety requirements. Q3: What is the system's service life? A3: Design service life ≥50 years. After 300 freeze-thaw cycles and 5000 hours of UV aging testing, performance retention >95%. Material annual aging rate ≤1%, essentially achieving the same lifespan as the main building structure. Q4: How does the system provide waterproofing and moisture resistance? A4: Four-layer protection: 1) Nano hydrophobic coating (contact angle ≥110°); 2) Seamless integrated design; 3) Pressure-equalized drainage system; 4) Intelligent vapor permeability regulation. Water absorption ≤1.0%, effectively preventing condensation and mold. Q5: How long does installation take? A5: Each team (4-6 workers) can install 300-500㎡ per day. Compared to traditional systems with 10+ construction steps, the integrated system requires only 3 main steps, reducing overall project duration by 30-50%. Q6: Can it adapt to complex architectural shapes? A6: Yes. We provide: 1) Custom curved surfaces with radius ≥3m; 2) Special-shaped module production; 3) Multiple finish options (paint/metal/stone effects); 4) Perfect integration design with curtain walls, windows, and doors.

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